Replacing the 3 Motor Bearings in the Rainbow D4, D4C, and D4-SE Vacuum Cleaners: PAGE 7

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Next, before re-installing the brushes, put the motor back in position in the upper half of the vaccum unit, and secure it with the four metal plates and eight screws, as shown above.

With the motor secured with the metal plates, re-install the two brushes. If they are significantly worn down or cracked, replace them with new ones. Take care to re-attach the spade plug/wire to each brush, or the vacuum will not work. ALSO, when you snap the wire Brush Retainer Clips back in position, you need to make sure they have caught properly on the parts of the Bearing Bridge Assembly that each of these wire clips hinge from. Failing to do so could allow the brushes to come loose during operation, resulting in damage or operational failure.


Next, install the Rainbow motor's cooling fan, which installs by screwing on counter-clockwise. DO NOT ATTEMPT TO TEST YOUR MOTOR AT THIS STAGE. PLUGGING IT IN AND TURNING IT ON CAN DAMAGE THE FAN DISKS INSIDE THE MOTOR, AS THEY HAVE TO BE HELD IN PLACE BY THE COMPRESSION THAT OCCURS WHEN THE UNIT'S SPIDER IS INSTALLED, AND BOLTED DOWN IN THE FINAL STAGE OF RE-ASSEMBLY.

Next, install the white plastic motor shroud, taking care to not pinch the two wires that come out from the motor.


Next put the two halves of the vacuum body together, being sure not to pinch any of the wires, or having any wires in a position where they might rub against the Motor Fan at the top of the white plastic motor shroud. You also have to put the plug outlet for the vacuum's Power Nozzle back in position, in the opening right above where the vacuum hose attaches to the unit (see red arrow).

Next, use the four screws to secure the two halves together. Take great care not to strip the plastic when re-threading these coarse threaded screws. Do not attempt to turn them if they do not turn easily. A trick to orient them is to put the screws in position, then turn them counter-clockwise until the threads drop in place, then try turning them clockwise to tighten them. Try this until the threads line up and the screw can be turned easily without stripping threads. DO NOT ATTEMPT TO PLUG IN YOUR VACUUM TO CHECK ITS OPERATION YET. THE SPIDER MUST BE INSTALLED FIRST TO SEAT THE FANS INSIDE THE MOTOR HOUSING. THIS LOCKS THE FANS IN POSITION AND KEEPS THEM FROM BEING DAMAGED WHEN THE MOTOR SHAFT SPINS


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Copyright 2009 Thomas Penrose